• Components of a Metal Baler
    Components of a Metal Baler

    In short, scrap metal baler is a machine used to shred and compress various metal for better handling and storage. The machine cuts all metals, whether ferrous or non-ferrous materials or even whole metal objects. It consists of various components, each of which is combined to perform the final function - baling. These include: 1. Hydraulic Cylinder The hydraulic cylinder is an important part of the metal baler because it applies the compressive force. It is strong and durable to withstand side loads and shocks, but it should be serviced regularly to ensure that it is well lubricated. 2. Ram This component is attached to the front end of the hydraulic cylinder. It presses on the metal box to achieve the desired bale size. 3. Oil Filter The oil filter constantly lubricates the hydraulic system to ensure that it is clean and well functioning. The oil must be replaced after aging to avoid damage to the hydraulic pump and accessories. 4. Hydraulic System This includes the components that hold the cylinder together for the baling process. They include valves, fittings, hoses, and pumps. They also require regular component maintenance due to the heavy workload. 5. Lid This is one of the main components of the baler because it is critical to the baling process. The gland supports the piston to compress the scrap metal during the final stages of baling. It returns to its original locked position after the compression is over. 6. Baling Chamber The baling chamber is where the metal material is wrapped before it is compressed into large bales. It has steel reinforcement to withstand the intense pressure during the compression process. 7. Control System The control system is the beginning and end of the scrap metal baler because all functions originate from and ultimately pass through the commands entered into the control system. This is where you, the operator, enter specific baling details such as bale size, amount of pressure, and temperature, depending on the end product you want. The latest control systems have fault detection systems and inspection function to understand when operation is not ideal.

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  • Development Trend of Metal Baler Machine
    Development Trend of Metal Baler Machine

    Metal baler can compress all kinds of scrap metal, cans, scrap iron into rectangular blocks, which not only solves the problem of storage of scrap metal, but also improves the selling price of scrap metal. Automatic metal packing machine is the equipment for scrap metal recycling market to improve the efficiency and service life of the equipment. Scrap metal baler: it is mainly used in recycling processing industry and metal smelting industry. It can extrude all kinds of metal materials, such as metal edges, steel scraps, scrap steel, scrap iron, scrap copper, scrap aluminum, disintegrated car shells, waste oil drums and so on, into various shapes of qualified furnace materials. It is convenient for storage, transport and reuse.   The development trend of metal baler:   (1) High speed and low energy consumption. Improve the efficiency of the hydraulic machine, reduce production costs;   (2) Electromechanical integration system. Fully and reasonably use advanced mechatronics technology to improve the whole hydraulic system;   (3) Automation and Intelligent. The rapid development of microelectronic technology provides sufficient conditions for the automation and intelligence of hydraulic machines. Automation is not only embodied in the processing, should also be able to achieve automatic diagnosis and adjustment of the system, with the function of fault pre-processing;   (4) The integration and standardisation of hydraulic components. This integrated hydraulic system reduces piping connections and effectively prevents leakage and pollution. Standardised components bring convenience to machine maintenance.  

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  • What are the advantages of vertical cardboard balers?
    What are the advantages of vertical cardboard balers?

    Vertical baler can be used to pack plastic bottles, wool, paper, cardboard and other items.One of the most popular types of vertical balers is the cardboard baler. As the name suggests, these machines are specifically designed to compress cardboard waste into manageable bale sizes. Cardboard balers operate on a hydraulic system, applying strong pressure to the waste to turn it into bales. These bales are then tied securely using steel wire, making them easy to handle and transport.   Cardboard balers are able to process large amounts of cardboard waste in a short period of time, making them ideal for businesses that generate large amounts of cardboard waste. The machine has a powerful motor that can quickly compress the waste, saving time and space. A typical cardboard baler can process about 10-15 tons of cardboard waste per hour, which is a large amount. 1.Simple operation and easy maintenance is the first advantage. The machine adopts button PLC programming control, which enables users to easily master and control the whole process; at the same time, the equipment is also equipped with a touch screen human-machine interface and no-wait control mode, so that users can operate proficiently without complicated training. , reducing the possibility of failure and reducing maintenance costs. 2. High-strength steel frame design: The vertical structural design ensures its stability and durability, and can withstand harsh working environments. 3. Good energy-saving and environmental protection effects: The sealing materials used are all green and recyclable materials; and PLC control allows the cylinder in and out speed to be reasonably adjusted to achieve the purpose of fast and automatic bag feeding and save energy consumption. 4. The fully automatic packaging machine can complete the pre-pressing, tightening bolts → manual (electric) clamping → cutting mechanism to saw around the bundle, cut the middle groove for easy loading and unloading → output and other work processes, greatly saving labor and reducing labor, improving work efficiency and reducing production costs. 5. It can solve the centralized bundling of various waste cartons and create good conditions for transportation. 6. It is mainly aimed at the compression molding of various small-particle materials, such as the packaging and sealing of coal powder and small-shaped stones. 7. It also has the characteristics of taking up less space. In general, the application prospects of this type of machinery in the logistics industry are very broad. The vertical baler is a must-have machine for any enterprise that handles a large amount of waste. These machines are designed to compact waste materials into manageable bales for easy transport and recycling. The main use of vertical balers is for recycling cardboard and plastic waste, and they are widely popular among businesses that handle large quantities of these materials.   One of the main benefits of using a cardboard ba...

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  • Super Alligator Shears Performance Advantages
    Super Alligator Shears Performance Advantages

    Super alligator shears are used for metal material shearing down, suitable for all kinds of recycling scrap metal by length cutting into raw materials from smelting. Shear force, can cut the size of the material format of a wide range of practical, can continue to cut, high production efficiency, when subjected to a high degree of scrap steel shear cannot, the oil pump can take the initiative to reduce the flow, the motor will not be overloaded and burned out, and therefore the machine's reliability is high, the application of a long service life, is the metal materials recycling department around the cut scrap of a good choice. Tiger shears are very common use, suitable for shaft parts and profiles of the proofreading, shaft kit press fitting, plate boxing, embossing, stretching and plastics, powder products, such as suppression of the process.   The use of tiger shears is used to cut the fixed size, cut head, cut tail, cut edge, cut specimen and excise the local defects of the rolled parts and so on. Shear is one of the important auxiliary equipment in the rolling machinery, because the size of the capacity of the shear, directly affecting the mill's production capacity can give full play to as well as the balance of the rolling production line metal flow problems. So be sure to choose a good quality tiger shears to avoid affecting your work efficiency.

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  • The structural principle of TEYUN Shredder
    The structural principle of TEYUN Shredder

    TEYUN shredder is mainly used for the shredding of various composite materials, especially in the garbage disposal industry. Its highlight is the advantage of shredding large-sized materials. In operation, the multifunctional shredder reduces the size of materials by shearing, tearing and squeezing. The structure of the machine is usually composed of motor, reducer, rotating blade shaft, H13 blade, spacer, frame, base, box, work platform and other main structures. The rotating blade shaft is equipped with removable blades and spacers. The number of blades depends on the different models and the size of the rotating blade shaft. The rotary cutting has a long service life, strong cutting ability and high production capacity.

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  • TEYUN Car baler introduction
    TEYUN Car baler introduction

    Car baler, also known as car body/car shell compactor press machine. Car baler is a new type of baler developed by TEYUN for scrap cars. It is mainly composed of three parts: body, hydraulic system and grab. Car baler mainly packs various low-carbon and light-weight production and life scrap steel, scrap cars, and light metal structural parts made of steel into scrap steel blocks that meet the furnace charge. It is an ideal equipment for steel mills, non-ferrous metal smelting industry, precision casting industry and raw material production.     Features 1. The car baler has a large volume and opening area, a large feeding amount, and high working efficiency. It is extremely convenient for processing materials with larger shapes, especially for centralized feeding and taking materials. 2. Simple and easy to learn, intuitive and convenient operation. 3. PLC control is adopted, with high reliability and easy maintenance. 4. Each moving part is hydraulically driven, with stable operation and high working efficiency.

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  • What is horizontal baler?
    What is horizontal baler?

    Horizontal baler is a type of baling machine that forms bales in a horizontal position, rather than the traditional vertical position. The machine typically consists of a pickup system that gathers the crop from the field, a conveyor system that moves it towards the bale-forming chamber, and a pressing mechanism that compresses the crop into a bale. The main advantage of a horizontal baler is that it can produce larger bales that are easier to handle and transport. This makes it particularly useful for farmers who need to move large quantities of forage over long distances or store it for extended periods. Horizontal balers are also known for their ability to produce denser bales that have a more uniform shape and size, which can help reduce losses during storage and feeding.   The application of horizontal balers Our horizontal balers are versatile, perfect for compressing waste paper, straw, grass, cotton, clothing, plastics, and other recyclable materials. They're also effective for soft items like yarn, cloth, woven bags, and more, making them an essential tool for cotton regions, textile companies, garment factories, and recycling stations. We offer both fully automatic and semi-automatic models. The main difference lies in the strapping process; semi-automatic balers require manual strapping, while fully automatic balers feature an automated wire-feeding system for strapping. One key advantage of our horizontal balers is the significant improvement in labor efficiency, as they are more efficient than vertical balers, helping to save on manpower.   Advantages of horizontal balers 1.Improve labor efficiency, save manpower. Horizontal balers have higher efficiency than vertical balers. 2.Save space, and reduce volume. 3.Reduce transportation costs and facilitate handling and processing. Tips: Fully automatic horizontal balers cannot be used for baling metal. The semi-automatic horizontal baler can compress metal, such as cans, aluminum alloy profiles, stainless steel and other light and thin materials, but cannot be used to compress heavy scrap metal. If you have interested in horizontal balers or vertical balers, please contact us.

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  • Applicability and characteristics of briquetting press machine
    Applicability and characteristics of briquetting press machine

    The briquetting press machine is mainly used to directly cold-press metal raw materials such as cast iron chips, steel chips, copper chips, aluminum chips, high-quality mineral powder, etc. into 3-6 kg cylindrical or other shaped cakes through high pressure, so as to facilitate storage and transportation and reduce the loss of transportation and smelting during recycling and reuse. Applicability of hydraulic briquetting machine: Without adding any additives, various granular and powdered cast iron, aluminum, copper, magnesium, titanium, and molybdenum can be pressed into high-density briquettes and directly put into the furnace for smelting, which greatly reduces the cost.   Features of briquetting machine: 1. Hydraulic drive, stable operation, no vibration, safe and reliable 2. Simple equipment foundation is required 3. PLC automatic control is used for production, and users can choose manual or automatic operation.

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  • Working Principle of Alligator Shear
    Working Principle of Alligator Shear

    Alligator shear for its structural principle similar to the alligator up and down the alligator and named, due to the simple design and structure of the machine, low failure rate, shear pressure, low maintenance costs and the advantages of the market unanimously recognized, is widely used in the round steel, square steel, angle steel, I-beam, plate steel, steel pipe and other scrap cold shear, hot rolled small steel sized shear, steel rolling mill profiles sized shear, steel scrap, small briquettes, steel plate, metallurgical Furnace material heavy waste shear processing. Suitable for metal recycling processing plant, scrap car dismantling and so on.   Working principle: Alligator shear in the structure of the upper and lower alligator shear structure, in the principle of work through the hydraulic pump drive to form the pressure in the electromagnetic reversing valve and the control of the oil circuit to achieve the cylinder lift and contraction, through the principle of leverage in the cylinder under the pressure of the push-up to realize the upper alligator downward auxiliary locking cylinders will be pre-pressure locking of the material in the main cylinder under the role of the continuous push-up on the alligator knife and the lower alligator knife to achieve the interaction of the cutting so that the material into the incision cut. The material entering the cutter is cut off.  

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